NJP-3200 / 3500 / 3800 Fully Automatic Capsule Filling Machine
Product Overview
The NJP-3200/3500/3800 fully automatic capsule filling machines are newly developed products based on our original technology, incorporating the advantages of similar machines worldwide. They feature high output, precise filling dosage, excellent adaptability to both medications and empty capsules, stable performance, and a high degree of automation.
Main Features
1.This model is an intermittent-motion, hole-plate-type fully automatic capsule filling machine.
The filling and rotary sections are fully enclosed for easy cleaning.
The upper and lower die assemblies move in one direction, and the imported double-lip polyurethane sealing ring ensures excellent sealing performance.
2.The assembly cleaning station features air-blowing and vacuum-suction functions, which help keep the hole modules free from powder, even under high-speed operation.
The locking station is equipped with a vacuum system to collect powder residue.
At the finished capsule discharge station, a capsule-guiding device prevents powder dispersion and ensures clean output.
3.The machine is equipped with a user-friendly HMI (Human-Machine Interface) with comprehensive functions.
It automatically detects and alerts for faults such as material shortage or capsule shortage, triggering alarms and shutdown when necessary.
It also supports real-time production counting, batch statistics, and high-precision data reporting.
Main Technical Parameters
|
Model |
NJP-3200 |
NJP-3500 |
NJP-3800 |
|
Capacity |
3200 capsules/min |
3500 capsules/min |
3800 capsules/min |
|
No. of Segment Bores |
23 |
25 |
27 |
|
Filling Type |
Powder, Pellet |
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Power Supply |
110–600V, 50/60Hz, 1/3P, 9.85KW |
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|
Suitable Capsule Size |
Capsule size 00#–5# and safety capsule A–E |
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Filling Error |
±3% – ±4% |
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Noise |
<75 dB(A) |
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|
Making Rate |
Empty capsule ≥99.9%, Filled capsule ≥99.5% |
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Vacuum Degree |
-0.02 ~ -0.06 MPa |
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Compressed Air |
(Module Cleaning)
Air consumption: 6 m³/h, Pressure: 0.3 ~ 0.4 MPa |
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Machine Dimensions |
1850 × 1470 × 2080 mm |
1850 × 1470 × 2080 mm |
1850 × 1470 × 2080 mm |
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Machine Weight |
2400 kg |
2400 kg |
2400 kg |
NJP-2000 / 2300 / 2500 Fully Automatic Capsule Filling Machine
Product Overview:
This machine is designed based on the NJP-1200 fully automatic capsule filling machine to meet the requirements of mass production.
Its performance has reached an advanced domestic level, making it the ideal hard capsule filling equipment for the pharmaceutical industry.
Main Features:
The internal design of the turret has been optimized. High-precision linear bearings imported from Japan are used for all stations to ensure machine accuracy and extend service life.
The machine adopts a lower cam drive design to increase pressure in the atomizing pumps, keep the cam slots well-lubricated, reduce wear, and thereby extend the life of critical components.
It is computer-controlled, with stepless speed adjustment via frequency conversion. The numeric display allows for easy operation and a clear, user-friendly interface.
The dosing system adopts a flat-type dosing disc with 3D adjustment, ensuring uniform dosing volume and effective control of dosage variation within ±3.5%.
It is equipped with comprehensive safety protection features for both the operator and the machine. The system will automatically alert and stop the machine in case of capsule or material shortage, ensuring stable and safe operation.
The finished capsule station is equipped with a capsule guiding mechanism, preventing powder dispersion and ensuring clean discharge.
This machine is the optimal choice for pharmaceutical factories specializing in hard capsule filling.
Main Technical Parameters
|
Model |
NJP-2000 |
NJP-2300 |
NJP-2500 |
|
Capacity |
2000 capsules/min |
2300 capsules/min |
2500 capsules/min |
|
No. of Segment Bores |
18 |
18 |
18 |
|
Filling Type |
Powder, Pellet |
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|
Power Supply |
380V, 50Hz, 3P, 6.27KW |
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|
Suitable Capsule Size |
Capsule size 00#–5# and safety capsule A–E |
||
|
Filling Error |
±3% – ±4% |
||
|
Noise |
≤75 dB(A) |
||
|
Making Rate |
Empty capsule ≥99.9%, Filled capsule ≥99.5% |
||
|
Vacuum Degree |
-0.02 ~ -0.06 MPa |
||
|
Compressed Air |
(Module Cleaning )
Air consumption: 6 m³/h, Pressure: 0.3 ~ 0.4 MPa |
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Machine Dimensions |
1200×1050×2100 mm |
1200×1050×2100mm |
1200×1050×2100 mm |
|
Machine Weight |
1300 kg |
1300 kg |
1300 kg |
NJP-1000/1200 Fully Automatic Capsule Filling Machine
Product Overview
This model is an intermittent-motion, hole-plate-type fully automatic capsule filling machine. It adopts an optimized design to meet the characteristics of traditional Chinese medicine and the requirements of GMP. It features multifunctionality, stable operation, and high efficiency.
The machine can simultaneously perform capsule feeding, capsule separation, powder filling, capsule rejection, capsule locking, finished capsule discharge, and die hole cleaning. It is an ideal piece of equipment for pharmaceutical and health product manufacturers focused on hard capsule filling.
Main Features
The internal structure of the turntable has been optimized. High-precision linear bearings imported from Japan are used at each station, ensuring machine accuracy and a longer service life.
It adopts a lower cam design, which increases the pressure in the atomizing oil pump, reduces component wear, and prolongs the working life of key parts.
The upright column and chassis are integrated into a single structure, ensuring that the filling seat remains stable and aligned, which results in more accurate and consistent filling.
A flat dosing system with 3D adjustment provides uniform dosing space, effectively controlling dosage variations and making cleaning very convenient.
The machine is equipped with safety protection devices for both the operator and the machine. It automatically issues warnings and stops operation in the event of capsule or material shortages, and it provides real-time quality display.
The cleaning station features both air-blowing and suction functions, keeping the hole modules clean and free from powder even under high-speed operation.
Main Technical Parameters
|
Model |
NJP-1000 |
NJP-1200 |
|
Capacity |
1000 capsules/min |
1200 capsules/min |
|
No. of Segment Bores |
8 |
9 |
|
Filling Type |
Powder, Pellet, Tablet |
|
|
Power Supply |
380V, 50Hz, 3P, 5.57KW |
|
|
Suitable Capsule Size |
Capsule size 00#–5# and -E capsule size00"-5" and safety capsule A-E |
|
|
Filling Error |
±3% – ±4% |
|
|
Noise |
≤75 dB(A) |
|
|
Making Rate |
Empty capsule ≥99.9%, Filled capsule ≥99.5% |
|
|
Vacuum Degree |
-0.02 ~ -0.06 MPa |
|
|
Compressed Air |
(Module Cleaning)
Air consumption: 3 m³/h, Pressure: 0.3 ~ 0.4 MPa |
|
|
Machine Dimensions |
1020*860*1970mm |
1020*860*1970mm |
|
Machine Weight |
900 kg |
900 kg |
NJP-800 Fully Automatic Capsule Filling Machine
Product Overview
This model is an intermittent-motion, hole-plate-type fully automatic capsule filling machine. It is designed with optimized features to accommodate the characteristics of traditional Chinese medicine and to meet GMP requirements. It features multifunctionality, stable operation, and high efficiency.
The machine can simultaneously complete the processes of capsule feeding, capsule separation, powder filling, capsule rejection, capsule locking, finished capsule discharge, and die hole cleaning. It is an ideal hard capsule filling solution for pharmaceutical and health product manufacturers.
Main Features
The internal design of the turntable has been improved, and high-precision linear bearings are directly imported from Japan for each station, ensuring the machine's accuracy and extending its service life.
It adopts a lower cam design, which increases pressure in the atomizing oil pump, reduces wear, and prolongs the working life of critical components.
The upright post and chassis are integrated into one structure, ensuring that the filling assembly remains aligned, providing more stable and accurate capsule feeding.
The dosing system adopts a flat structure with 3D adjustment, ensuring uniform dosing space and effectively minimizing dosage variation. The design also allows for convenient cleaning.
The machine is equipped with a protection system for both operator and equipment. It automatically gives a warning and stops operation when capsules or material are lacking. Real-time quality information is displayed during operation.
The cleaning station is equipped with air-blowing and vacuum-suction functions to keep the die hole module free of powder even under high-speed operating conditions.
Main Technical Parameters
|
Model |
NJP-800 |
| Capacity | 800 capsules/min |
| No. of Segment Bores | 18 |
| Filling Type | Powder, Pellet, Tablet |
| Power Supply | 380V, 50Hz, 3P, 5.57KW |
| Suitable Capsule Size | 00#–5#, A-E capsule size00"-5" and safety capsule A-E |
| Filling Accuracy | ±3% – ±4% |
| Noise Level | ≤75 dB(A) |
| Yield Rate | Empty capsule ≥99.9%, Filled capsule ≥99.5% |
| Vacuum Degree | -0.02 ~ -0.06 MPa |
| Compressed Air | (Module Cleaning)
Air consumption: 6 m³/h, Pressure: 0.3 ~ 0.4 MPa |
| Machine Dimensions | 1020*860*1970mm |
| Machine Weight | 900 kg |
NJP-400 Fully Automatic Capsule Filling Machine
Product Overview
The NPJ-400 Model Fully Automatic Capsule Filling Machine is a newly developed product designed to replace semi-automatic capsule filling machines. This equipment is especially suitable for hospitals, medical research institutions, and small-scale pharmaceutical and health product manufacturers. It has been well received by customers for its practicality and performance.
Main Features
The equipment has a compact structure, low power consumption, and is easy to operate and clean.
The product is standardized, and components are interchangeable. Mold replacement is convenient and precise.
It adopts a lower cam design, which increases pressure in the atomizing pump, keeps the cam slot well-lubricated, reduces wear, and thereby prolongs the service life of key components.
A high-precision indexer is used, providing minimal vibration and a noise level below 80 dB. The vacuum positioning mechanism ensures a capsule filling rate of up to 99.9%.
The flat-type dosing mechanism features 3D adjustment and uniform dosing space, effectively controlling dosage variation and making cleaning very convenient.
Equipped with a user-friendly human-machine interface (HMI) with comprehensive functions. It automatically detects and eliminates faults such as material or capsule shortages, issues alarms and halts operation when necessary, supports real-time monitoring, batch statistics, and ensures high data accuracy.
Main Technical Parameters
|
Model |
NJP-400 |
| Capacity | 400 capsules/min |
| No. of Segment Bores | 3 |
| Filling Type | Powder, Pellet, Tablet |
| Power Supply | 380V, 50Hz, 3P, 3.55KW |
| Suitable Capsule Size | 00#–5#, A-E capsule size00"-5" and safety capsule A-E |
| Filling Accuracy | ±3% – ±4% |
| Noise Level | ≤75 dB(A) |
| Yield Rate | Empty capsule ≥99.9%, Filled capsule ≥99.5% |
| Vacuum Degree | -0.02 ~ -0.06 MPa |
| Machine Dimensions | 750*680* 1700mm |
| Machine Weight | 700 kg |
NJP-200 Fully Automatic Capsule Filling Machine
Product Overview
The NPJ-200 Model Fully Automatic Capsule Filling Machine is a newly developed product designed to replace semi-automatic capsule filling machines. This equipment is especially suitable for hospitals, medical research institutions, and small-scale pharmaceutical and health product manufacturers. It has been well received by customers for its reliability and practicality.
Main Features
The equipment features a compact structure, low power consumption, and is easy to operate and clean.
The product is standardized, with interchangeable components. Mold replacement is convenient and precise.
It adopts a lower cam design to increase pressure in the atomizing pump, ensure proper lubrication of the cam slot, reduce wear, and extend the service life of key components.
A high-precision indexing mechanism is used, resulting in low vibration and noise levels below 80 dB. A vacuum-positioning system ensures a capsule filling rate of up to 99.9%.
The dosing system uses a flat dosing disc with 3D adjustment, ensuring uniform dosing space and effectively controlling dosage variation. Cleaning is quick and convenient.
The machine features a human-machine interface (HMI) with comprehensive functions. It automatically detects and eliminates faults such as material or capsule shortages, triggers alarms and shutdowns when necessary, supports real-time monitoring and cumulative counting, and provides highly accurate statistical data.
Main Technical Parameters
|
Model |
NJP-200 |
| Capacity | 200 capsules/min |
| No. of Segment Bores | 2 |
| Filling Type | Powder, Pellet, Tablet |
| Power Supply | 380V, 50Hz, 3P, 3.55KW |
| Suitable Capsule Size | 00#–5#, A-E capsule size00"-5" and safety capsule A-E |
| Filling Accuracy | ±3% – ±4% |
| Noise Level | ≤75 dB(A) |
| Yield Rate | Empty capsule ≥99.9%, Filled capsule ≥99.5% |
| Machine Dimensions | 750*680* 1700mm |
| Machine Weight | 700 kg |
