SHANGHAI TOPS GROUP CO., LTD

21 Years Manufacturing Experience

Vibrating Sieve

Short Description:

PATENTED TECHNOLOGIES

High Efficiency • Zero Leakage • High Uniformity


Product Detail

Product Tags

GENERAL DESCRIPTION

VIBRATING SIEVE

TP-ZS Series

The TP-ZS series vibrated filter is a type of precision powder griddle, characterized by low noise, high efficiency, and a quick 2-3 minute griddle replacement. Its fully enclosed structure makes it ideal for filtering particles and powder.

Broadly speaking, this equipment serves as a filtration mechanical separation device used for treating solid phases in slurry. It consists of a screen and a vibrator.

The coarseness of the screen is indicated by mesh size, with screens below 50 mesh considered coarse screens and those above 80 mesh considered fine screens.

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Application

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Features

● High efficiency and refined design ensure durability, making it suitable for any powders and liquids.
● Easy to replace the mesh, simple operation, and convenient cleaning.
● The mesh holes never get clogged.
● Automatically discharges impurities and coarse materials, allowing continuous operation.
● Unique mesh frame design extends the mesh's lifespan, with replacement needed only every 3-5 cycles.
● Compact size and easy to move.
● The griddle can have up to 5 layers, though 3 layers are recommended.

Specifications

Model TP-KSZP- 400 TP-KSZP- 600 TP-KSZP- 800 TP-KSZP- 1000 TP-KSZP- 1200 TP-KSZP- 1500 TP-KSZP- 1800 TP-KSZP- 2000
Diameter(mm) Φ400 Φ600 Φ800 Φ1000 Φ1200 Φ1500 Φ1800 Φ2000
Effective area(m2) 0.13 0.24 0.45 0.67 1.0 1.6 2.43 3.01
Mesh 2-400
Material size(mm) <Φ10 <Φ10 <Φ15 <Φ20 <Φ20 <Φ20 <Φ30 <Φ30
Frequency(rpm) 1500
Power(Kw) 0.2 0.55 0.75 1.1 1.5 2.2 3 3
Height to 1st  layer 605 605 730 810 970 1000 1530 1725
Height to 2nd  layer 705 705 860 940 1110 1150 1710 1905
Height to 3rd  layer 805 805 990 1070 1250 1300 1890 2085

Structure Drawing

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Mesh Size Reference Table

 

British (mesh)

American (mesh)  

Tyler (mesh)

International

standard sieve (mesh)

Micron

comparison

Millimeter

comparison

4 5 5 —— 4000 4.00
6 7 7 280 2812 2.81
8 10 9 200 2057 2.05
10 12 10 170 1680 1.68
12 14 12 150 1405 1.40
14 16 14 120 1240 1.20
16 18 16 100 1003 1.00
18 20 20 85 850 0.85
22 25 24 70 710 0.71
30 35 32 50 500 0.50
36 40 35 40 420 0.42
44 45 42 35 355 0.35
52 50 48 30 300 0.30
60 60 60 25 250 0.25
72 70 65 20 210 0.21
85 80 80 18 180 0.18
100 100 100 15 150 0.15
120 120 115 12 125 0.12
150 140 150 10 105 0.10
170 170 170 9 90 0.09
200 200 200 8 75 0.075
240 230 250 6 63 0.063
300 270 270 5 53 0.053
350 325 325 4 45 0.045
400 400 400 —— 37 0.037
500 500 500 —— 25 0.025
625 625 625 —— 20 0.020

 

Work Principle

The ZS series vibrating griddle operates by using an upright motor as the vibration source. Eccentric hammers are mounted on both the top and bottom of the motor, which convert rotational movement into horizontal, vertical, and inclined motions.

These combined movements are then transferred to the griddle's surface. By adjusting the phase angles on both the top and bottom, you can alter the movement patterns of the griddle surface.

Essentially, the operation relies on the interplay of vibrational force and the screening action of the griddle.

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Common Classification

It can be divided into Straight discharge vibrating sieve and rotary discharge vibrating sieve.

  Straight discharge vibrating sieve Rotary discharge vibrating sieve
   

Cross - section view

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   Working principle

The vibrating motor is mounted on the side of the screen machine, and depending on the number of motors, the machine can be classified as either a single vibration source or a dual vibration source type. In a single vibration source direct discharge screen, the material on the screen surface moves up and down, which does not support automatic discharge. In contrast, the dual vibration source direct discharge screen uses the combined effect of two vibrating motors to drive the material in an elliptical motion on the screen surface, enabling quick and repeated separation and screening.

The unbalanced weight hammer of the vibrating motor generates three-dimensional movements —horizontal, vertical, and inclined—driving the material to achieve high-precision screening and classification.

  Production capacity

The up-and-down motion combined with the direct discharge method reduces the time needed to convey materials to the discharge port during the screening process, thereby increasing output. The production capacity of a direct discharge vibrating sieve is 2 to 5 times greater than that of a rotary vibrating sieve.

To ensure screening accuracy, after the material undergoes three-dimensional motion on the surface, it must continue to bounce under the influence of the vibration until it reaches the 360-degree rotatable discharge port on the side for smooth discharge. As a result, the capacity is somewhat lower compared to a direct discharge screen.

 Precision

The screening mesh size ranges from approximately 2 to 200 mesh, providing a narrower range of screening precision. It is suitable for screening granular or coarser powdered materials and is often used as an intermediate step in fine and mining screening processes.

The screening precision can reach up to approximately 500 mesh, making it suitable for fine powdered products.

DETAILS

Domical Vault

Eliminates the need for reinforcement ribs, making the lid stronger and easier to clean.

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New Design Mesh Screen

The mesh screen and mesh screen ring are bonded together with food-grade epoxy resin, making it easy to change the mesh size and clean.

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Note: The standard design of the mesh screen uses screws to attach it to the screen ring, which makes changing the mesh size more difficult and poses a risk of contamination from hidden screws.

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Sealing Features

The sealing ring and epoxy resin will hide in the interlayer, without leakage and material hiding.

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Quick-Release Seal: Allows for quick and easy disassembly, making cleaning simpler.

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Other Details

● Both cover and inlet are finely polished and welding.
● Round and silicone bouncing cleaning ring and gasket.

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